a look back at the CN MacMillan Bridge expansion

As work starts up on the Highway 7 bridge over Highway 400, which is being widened to accommodate rapidway lanes and a multi-use path, let’s take a look at a completed bridge expansion project: the CN MacMillan Bridge.

The Highway 7 bridge passes over the CN MacMillan Rail Yard, the second-biggest rail yard in Canada.

The expansion project, which was part of the Highway7 West-VMC rapidway project, involved widening the bridge by 8.5 metres to accommodate the two lanes of rapidway that opened in February 2017.

Crews poured 4,000 tonnes of concrete to build abutment walls, piers, foundation and piles, sidewalks and decks; embedded 300 tonnes of reinforcing steel; and built a new pedestrian sidewalk and hand-rail and bike lanes!

All of the work expanding the bridge had to be done – and was accomplished – without stopping the trains or impacting the 10 sets of tracks. For safety purposes, before construction even began, crews had to rehearse set-ups and take-downs with numerous safety drills so it would proceed like clockwork.

During construction, crews worked very closely with CN to coordinate work around train schedules. An additional challenge was the fact that the rail yard, which handles one-million-plus cars per year, also operates 24/7.

Mega feats of engineering and construction like the CN Bridge project are beginning again with the expansion of the Highway 7 west bridge over Highway 400. Next month, we’ll take a look at the different components of work involved for this project.

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